These rollers are essentially semi-refrigerated rollers, but the graphite in them is spherical rather than shell and sheet-shaped. Naming these rollers is based on the existence of spherical graphite and carbides in the perlite ground. Due to its high hardness and surface, good abrasive resistance and sturdy arms, it is widely used in the production of lightweight sections such as rebar. The softer types have perlitic ground with ferrite surrounded by spherical graphites. The amount of carbide in the structure of harder grades is better than soft grades. These rollers are also well-used in light and semi-heavy sections and sheet rolling. All these rollers are manufactured in a single layer static method.

 

Manufactured roller: Various types of steel – cast iron – bi-material rollers for hot rolling including:
Rollers of Roughing Primary Shelf
Intermediate Shelf Rollers (Intermediate, Slilit)
Finishing Shelf Rollers
Static production method

 

Mechanical Properties of Rollers Manufactured Based on Proposed Grades

Micro Structure

Bending Strength

N/mm²

Tensile Strength

N/mm²

Hardness SHC

Roll Grade

Perlitic+ Carbide& Nodular Graphite

1000-1400

520-680

44-52

AZ 52R

Perlitic+ Carbide& Nodular Graphite

1200-980

490-600

52-64

AZ 62M

Perlitic+ Carbide& Nodular Graphite

1000-1300

540-660

58-68

AZ 63M

Perlitic+ Carbide& Nodular Graphite

980-1200

490-600

62-74

AZ 72F

Martensitic +Bainitic

1100-1350

580-680

66-78

AZ 73F

 

 

Chemical analysis:

Mo% Ni% Cr% MN% Si% C%    
0,3 -1,4 1,5 – 2,5 0,4max 0,4 – 0,7 1,5 – 2,2 3,2 – 3,6 44-52 AZ 52R
0,4 – 0,8 1,4 – 2,2 0,5 -1.1 1,4 – 2,0 52-64 AZ 62M
0,4 – 0,8 1,4 – 2,0 0,5 – 1,2 1,2 – 2,0 58-68 AZ 63M
0,5 – 1,1 1,8 – 3,0 0,5 – 0,9 1,2 – 2,0 62-74 AZ 72F
0,5 – 1,0 3,0 – 4,0 0,5 – 0,8 1,1 – 1,8 66-78 AZ 73F