Ductile cast iron rollers with martensitic ground

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Ductile cast iron rollers with martensitic ground

 

 

These rollers have higher hardness and abrasive resistance than perlite refrigeration rollers and are capable of achieving high hardness. These rollers have more alloying material than perlite rollers and as a result, these rollers have a bainite ground with more carbide and martensite in harder grades. Very good abrasive resistance and excellent surface make these rollers very suitable for use in rebar rolling intermediate and final stand and sections and sheets. According to its high hardness and good abrasive resistance and tough arms, these rollers can be used in light sections and in a wide range of other applications. All these rollers are manufactured in a single layer static method.

 

Manufactured roller: Various types of steel – cast iron – bi-material rollers for hot rolling including:
Rollers of Roughing Primary Shelf
Intermediate Shelf Rollers (Intermediate, Slilit)
Finishing Shelf Rollers
Static production method

 

Mechanical Properties of Rollers Manufactured Based on Proposed Grades

Micro Structure

Bending Strength

N/mm²

Tensile Strength

N/mm²

Hardness SHC

Roll Grade

Perlitic+ Carbide& Nodular Graphite

1000-1400

520-680

44-52

AZ 52R

Perlitic+ Carbide& Nodular Graphite

1200-980

490-600

52-64

AZ 62M

Perlitic+ Carbide& Nodular Graphite

1000-1300

540-660

58-68

AZ 63M

Perlitic+ Carbide& Nodular Graphite

980-1200

490-600

62-74

AZ 72F

Martensitic +Bainitic

1100-1350

580-680

66-78

AZ 73F

 

 

 

Chemical analysis:

Mo% Ni% Cr% MN% Si% C%    
0,3 -1,4 1,5 – 2,5 0,4max 0,4 – 0,7 1,5 – 2,2 3,2 – 3,6 44-52 AZ 52R
0,4 – 0,8 1,4 – 2,2 0,5 -1.1 1,4 – 2,0 52-64 AZ 62M
0,4 – 0,8 1,4 – 2,0 0,5 – 1,2 1,2 – 2,0 58-68 AZ 63M
0,5 – 1,1 1,8 – 3,0 0,5 – 0,9 1,2 – 2,0 62-74 AZ 72F
0,5 – 1,0 3,0 – 4,0 0,5 – 0,8 1,1 – 1,8 66-78 AZ 73F

 

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